Manufacturing Engineer Resume Samples

Description :

1. Improved on-time delivery 25% by implementing new fixtures/tooling and detailed work instructions.
2. Saved the company $8280 per year by decreasing the use of atmospheric gases for the annealing of wire.
3. Increased productivity, decreased labor time, and improved process consistency by 35% through the design/implementation of tooling/fixtures.
4. Managed daily process quality performance of nine assembly work-centers and machine shop.
5. Improved the drawing of wire through the wet draw work center by increasing the output 4-lbs/hour.
6. Resolved production issues using root cause analysis that arises during the fabrication, assembly, and testing processes.
7. Improved operator efficiency by 60% in the wet draw cell by eliminating non-value added tasks.
8. Worked with QA engineers to investigate and resolve customer returned part concerns using 8d analysis.
9. Implemented changes to the process in order to eliminate repeat incidents.
10. Used sem/Edax metallurgical inspection equipment for elemental/chemical and material defect analysis.
11. Implemented corrective and preventative actions after the investigation/disposition of quality defects.

Experience

10+ Years

Level

Senior

Education

BSME

Description :

1. Planning, scheduling & controlling of daily work schedule for 60 employees and increased overall plant efficiency by 4%.
2. Designing custom fans manufacturing assembly line using VSM, PFEP, jit, 5s and lean methods which leads to improving line productivity from 65% to 95% and reduced major customer lead time from 5 days to 3. 5 days.
3. Worked on a cost reduction project of fasteners change over in the fan assembly process and saved over $1 million over a period of 5 years.
4. Training to over 80 shop floor operators on 5s, and conducting 5s events at every station and worked on concern organizational solutions and helped in sustaining the standards by regular audits.
5. Working with the purchasing department and subcontractor, to develop lot sizes on powder coating wheels and saved freight cost of $78,000/year and reduced subcontractor lead time by 5 days.
6. Effective line balancing, material planning, resource controlling and inventory management using Galileo(ERP software) helped in improving on-time deliveries from 78% to 97%.
7. Working on developing standard operating procedures(sop) for over 40 different processes.
8. Conducting time studies to calculate takt time, standard cycle time and machine time and updated in the routings.
9. Involving in implementing paperless touch screen system for lean shop floor control it manages, guides and provides visibility to status and performance of 6ms and helped us in reducing over 2000 hrs/year.
10. Conducting cyclic physical inventory every day by counting a certain number of parts to identify items stock in errors.

Experience

10+ Years

Level

Senior

Education

BS

Description :

1. Kept line associates informed of any changes affecting the line by working with the liaison engineer.
2. Worked with tooling to modify any existing tooling affected by part design changes.
3. Designed new drill jigs to eliminate re-work or improve part installation process: i.e., rooftop static vent installation, roof mounted evaporator bracket installation, rear clearance lights location jig.
4. Designed a new light weight ergonomic bucking bar which eliminated handle breaking issues and reduced physical handling fatigue for the line associates.
5. Issues concerning bill of materials discrepancies were analyzed using ERP-ln system and corrected through a technical change request to the design group.
6. All part fit issues or part irregularities were handled by informing the fort valley design group via a technical change request.
7. Analyzed quality issues and implemented corrective measures such as designing a front cap paint shield which reduced front cap paint peeling warranty claims.
8. Designed a no-go gauge to check lift door latch bolt location which eliminated 100% of costly re-work.
9. Project liaison between vendors and plant maintenance that extended a chain drive conveyor for processing bus seat frames; chain conveyor moved the seat frames from the welding station through the cleaningpre-treatment and painting processes.

Experience

5-7 Years

Level

Executive

Education

BS

Description :

1. Analyzing and developing plant layouts to maximize space and optimize workflow.
2. Developing current state value stream mapping and future state to improve processes and eliminates Muda.
3. Assisting in developing tooling, layout design, staffing requirements, purchasing of equipment and pilot run for new product lines.
4. Utilizing continuous improvement methodology to improve internal industrial processes.
5. Research on the best available techniques to incorporate into the process.
6. Calculating manpower requirements and efficiency, methods, equipment, and tools to optimize the manufacturability of products.
7. Performing and controlling most analysis on the manufacturing processes and workflow and rebalances processes when necessary.
8. Working with vendors to determine new equipment based on product specifications and proposal of new equipment.
9. Developing assembly document, test procedure, tooling/fixtures and train workforce for new product lines.
10. Providing engineering support and resolve technical issues on production lines.

Experience

10+ Years

Level

Senior

Education

BS

Description :

1. Work closely with the manufacturing departments to develop, coordinate, and implement technical training for the employee.
2. Create, and modify TPM's, process parameters, and other technical tools to aid the operators in uniformly, and efficiently to perform required operations and tasks.
3. Plan, coordinate, and direct manufacturing processes in our industrial plant: develop, evaluate, and improve manufacturing methods, utilizing my knowledge of product design, materials, and parts, fabrication processes, tooling, and production equipment, capabilities, assembly methods, and quality control standards.
4. Confer with vendors to determine product specifications and arrange for purchase of equipment, materials, or parts, and evaluates products accordingly to specifications and quality standards.
5. Experience with modifying points/paths and servicing fanuc p-i50 robots to meet or exceed the strict quality standards and reliability in order to meet customer needs.
6. Communicate with management, engineering, and other staff as needed regarding manufacturing capabilities, production schedules, and other considerations to facilitate production processes.
7. Apply statistical methods to estimate future manufacturing requirements and potential.
8. Analyze manufacturing process flows continually for the enhancements of quality, cost reduction and throughput.

Experience

5-7 Years

Level

Executive

Education

AA

Description :

1. Developing work instructions & certification for processes doing analysis, titration testing of daily/weekly validations meeting specifications of customer requirements.
2. Machining process engineering & non-conformance dispositions and corrective actions reviews.
3. Developing processes using vantage software and team reviews for advancement of process structures.
4. Improving manufacturing processes and methods for cost-reduction, quality improvement, and efficiency.
5. Preparing and presenting plans for the above and coordinate deployment including training of team members.
6. Assisting vice president of operations in improving a system of production control, standard operating procedures, safety, quality control, and training.
7. Performing research, design, and development of manufacturing processes including production flow, assembly methods and production equipment.
8. Coordinating the manufacturing launch of new/revised products including establishing goals, training team members and evaluating results.
9. Designing, developing and test and/or source and cost justify various tools, machinery, and equipment for recommended manufacturing methods.
10. Performing product/process analysis for cost reduction, quality improvement, and improved efficiency.

Experience

7-10 Years

Level

Executive

Education

BS

Description :

1. Modernized all extruder laser mike control systems by assembling a capital project proposal for the scope of work, quotations for equipment, and scheduling of production for the project.
2. Managed project from conception to completion including software integration, installation, commissioning, qualification, and operator training.
3. Designed and supported a lean manufacturing kaizen project from conception to completion, created to streamline a quality control testing equipment cable stand to efficiently reduce a manufacturing process that was cumbersome to the operator and time consuming to the manufacturing operation.
4. Responsible for replacement of old and obsolete equipment (control cabinet, payoff, payoff dance, water trough, and pulling capstan) on an extruder.
5. Managed equipment vendors and installation contractors for the demoing of old equipment and installation of all new electrical and water plumbing to the extruder.
6. Prepare layouts, drawings, or sketches of machinery or equipment, such as shop tooling, scale layouts, or new equipment design, using drafting equipment or computer-aided design (cad) software.
7. Identify and implement new manufacturing technologies, processes, or equipment.
8. Recommend corrective or preventive actions to assure or improve product quality or reliability.

Experience

10+ Years

Level

Senior

Education

BS

Description :

1. Working with various specifications to ensure components were being assembled properly, while also making suggestions on how to improve assembly and reduce time.
2. Managing new component build instructions and routings and ensuring all components were built to proper specifications.
3. Input bill of materials into the MRP system which allowed scheduling builds, ordering parts, and estimating costs of builds.
4. Troubleshooting any manufacturing issues that occur during the build process.
5. Performing calculations to estimate the amount of material used to build a product based on the best and worst case scenarios.
6. Compiling quotes based on assembly hours, material costs, tooling costs, and one-time occurring costs.
7. Assisting with quality dispositions and quality clinic duties as necessary.
8. Creating a process to check all current engineering changes in work along with managing a tooling schedule.
9. Implementing a kitting system that increased organization and improved on-time delivery.
10. Working with various quality and MRB personnel to solve re-work problems on a daily basis.

Experience

7-10 Years

Level

Executive

Education

MS

Description :

1. Incharge of 36 work stations (oil filter base, fan drive assembly, oil coolers, dampers, oil lines, exhaust manifold, turbo, etc. ) on the line to manufacture c-15(15000 liters) engines.
2. Making custom tools/sockets (on auto-cad) if welding is required to follow new product introduction, process improvement/cycle time, preventive maintenance, poka-yoke and line balancing, responsible for making/buying fixture or jigs.
3. Design on cad and pro-e and then sit down with maintenance departments to fix bugs of design and then finally make it and then check to alter it if required as per poka-yoke.
4. Responsible for review of the new engine with process engineering for work instructions, tooling, visual aid, quality check-sheets responsible for customer concerns, customer improvement action and customer action report with quality engineering.
5. Responsible to change layout of line for tooling and racks for parts/materials if required for new production introduction, process improvement/cycle time.
6. Responsible for training operators for new process/products.
7. Responsible to work with product engineering to bring engineering change for fixing assembly operations bugs like non conforming BOM from completing quality audits, past due ship report.

Experience

7-10 Years

Level

Senior

Education

MS

Description :

1. Responsible for the efficiency and improvement of OEM product manufacturing and testing.
2. Helped streamline processes through the upgrading of testing software and hardware.
3. Eliminated out-of-date dos based testing software and hardware by writing a more efficient, flexible, and robust testing program using LabView software that can operate on any pc platform.
4. Created over $20,000 in annual cost savings through more efficient testing and manufacturing methods.
5. Internal iso auditor, responsible for ensuring the company maintained current iso requirements.
6. Worked with designers, managers, customers, and assemblers to improve testing and assembly processes, reduce costs, and improve product quality.
7. Responsible for maintaining and upgrading product drawings, BOM, and testing records.
8. Provided unique and robust solutions for manufacturing testing and assembly processes.
9. Interviewed potential engineering candidates as well as provided evaluations of hourly plant workers.
10. Helped implement and set up lean manufacturing cells to improve workflow and reduce labor hours.

Experience

10+ Years

Level

Senior

Education

BS