Manufacturing Process Engineer Resume Samples

Description :

1. Involved in evaluating Manufacturing Processes and Automation equipment in the Packaging areas.
2. Actively involved in improving run times and troubleshooting packaging equipment involving Carton forming and Carton closing machines.
3. Executed changes in methods, equipment operation, maintenance-methods & frequencies and personnel utilization leading Continuous Improvement.
4. Performed Root-Cause analysis and implemented continuous improvements to the existing processes and packaging techniques.
5. Reduced repair/maintenance hours on equipment by during production week by implementing schedules.
6. Initiated on the End of Arm Tool (EOAT) cost reduction project for robotics equipment and was able to successfully reduce the overall cost.
7. Developed Work Instructions & Procedures, scheduled rotational training plans and conducted training.
8. Worked closely and cross-functionally with production, QA and plant management teams for new product launches.

Experience

5-7 Years

Level

Executive

Education

Masters

Description :

1. Measuring cups and on the team for the launch of new measuring cups Backup Heat Treating Engineer, also gained experience.
2. Implemented and maintained 5-S Program throughout Member of DMAIC team for improving low performing product lines.
3. Conducted a trial to reduce/ eliminate flux, and helped implement solution As backup Heat Treating Engineer.
4. Responsible for daily trouble-shooting / problem solving with issues related to hot end/kiln including breakage, ware distortion.
5. Glass and Optical Materials Division Conference in Coverage as Shift Supervisor, where responsibilities included overseeing entire production operation.
6. The supervisor is responsible for all aspects of production from packing, finished goods lines, and primarily the forming end of the operation.
7. The supervisor gains experience of the entire process and also acts to assist operators and line coordinators.

Experience

2-5 Years

Level

Junior

Education

MBA

Description :

1. Handled backend processes including dam & fill encapsulation, capillary underfill, solder paste dispensing, transfer molding.
2. Analyzed production indicators such as yield trends, process capability, control charts, and defect per million.
3. Proposed, evaluated, and implemented new types of material that improve product manufacturability and significantly reduce costs.
4. Participated in new process development. Drawing interpretation, problem resolution, disposition of failed material and rework.
5. Provided day-to-day production support in technical matters relating to assembly difficulties and specifications.
6. Worked with the manufacturing team to ensure key performance indicators such as yield, quality, cost, and delivery schedules.
7. Implemented SPC and DOE; and quality and continuous improvement methodologies such as to improve yield, quality, and resolve customer complaints.

Experience

7-10 Years

Level

Management

Education

BS

Description :

1. Formulating and documenting process deviations, manufacturing work instructions, rework procedures, maintenance work orders.
2. Assisted in rework operations by training rework associates, reviewed all non-conforming parts with the Quality Engineer. 
3. Created and maintained rework data to reflect cost savings (from the start date to resignation).
   
4. Researched new ways to repair and restore product defects. Took part in many engineering trials involving materials, process improvements.
5. Designed and implemented a new layout for the General Motors engine cover molding and assembly area, including a conveyor, ergonomic assembly stands.
6. Project team member for the "Mercedes Spare Wheel Pan" semi-automated assembly line.
7. Participated in startup procedures and malfunction recovery of the process.

Experience

2-5 Years

Level

Junior

Education

Industrial

Description :

1. Set up two manufacturing cells in 3M facility included qualifying associates, equipment and processes.
2. Molding tools for optics and housings were tuned, compared to a control sample using paired T-Tests, components.
3. Tools were shipped overseas then tested as components then systems in multiple combinations to identify interactions within the system.
4. Lead Product Engineer for Qualified optics and housing tools set cosmetic and performance criteria with sales and design group.
5. Systems were inspected visually by operators and proprietary software for radial and tangential line peers.
6. Field curvature, image tip, and astigmatism were recorded in a database so large sampling of data could be conducted on product quality.
7. Cosmetic and mechanical CTQ requirements were also recorded and tracked.

Experience

2-5 Years

Level

Executive

Education

Mechanical

Description :

1. Support lean initiatives through; Update current equipment or purchase new capital equipment Redesign cell layout. 
2. Improve process flow Redesign facility layout to increase velocity of material flow through the manufacturing process.
3. Support new product development through the manufacturing process Lead effort to modernize manufacturing equipment.
4. Designed and developed a project plan for new equipment. led from prototype into mass production.
5. Created Capital Equipment Request (CER) for new equipment as well as a transformation plan for modernizing the manufacturing equipment.
6. Lead cross-functional project team across several areas of the business to implement new equipment.
7. Upgrade and improve existing automation equipment to improve performance and generate documents,
   

Experience

2-5 Years

Level

Executive

Education

BS

Description :

1. Managed various operations like production, supply chain, and quality control to develop Halfen's new business.
2. Executed production of threaded Rebars at production setups located in span by arranging skilled manpower, machines.
3. Developed and executed the production of various types of mechanical and construction couplers.
4. Worked on Fanuc controlled CNC and VMC machine programs to develop new parts production.
5. Implemented lean manufacturing by giving training for lean tools.
6. Worked on data analysis tools such as Microsoft excel's data analysis tool to forecast sales.
7. Controlled quality of vendor-supplied products with the help of third-party tensile tests, fatigue tests, cyclic tests.

Experience

2-5 Years

Level

Junior

Education

Systems

Description :

1. Analyzed statistical data and product specifications for standardization and established quality and reliability objectives for all finished products.
2. Developed manufacturing methods, labor utilization standards, and cost analysis to promote efficiency among staff and the way the facility was utilized.
3. Implemented many statistical methods to develop some processes used to manufacture some Cisco products, staff requirement metrics, and product standards.
4. Coordinated with other engineers to develop and implemented quality objectives that solved the quality issues.
5. Conducted Process Analysis Planning and set up a continuous program that analyzed and put in place a process.
6. Coordinated with quality department to implements and conducts onsite inspections of all boards and chassis received from suppliers.
7. Designed manufacturing cell layout using AutoCAD, to accommodate new products and maximized productivities.

Experience

7-10 Years

Level

Management

Education

MBA

Description :

1. Process, and component tooling and expenses and request funding for new projects and oversees the spending of the project.
2. Oversee and participate in the design, purchasing, installation, and validation of new equipment and tooling.
3. Lead the Manufacturing System Design(MSD) workshops to drive product design change at the beginning of new programs for more robust design and processes.
4. Lead and drive design and process changes through Kaizen (Continuous Improvement) activities at a later stage of a program.
5. Improve First Time Quality(FTQ) and Operating Efficiency (OE). Therefore achieving higher factory profitability and reducing warranty returns.
6. Drive and implement cost-saving ideas through MSD and Kaizen activities.
7. Construct and use PFMEA, DRBFM, Quality Plan, and error-proofing matrix as tools to ensure smooth production.

Experience

10+ Years

Level

Senior

Education

Masters

Description :

1. Provide engineering support for the production of primary and rechargeable battery assemblies/packs for medical, military.
2. Responsible for Design for Manufacturability in NPI project development and process validation for new products and processes.
3. Performed IQ/OQ/PQ validation on NPI builds. Mapping and Kaizen event coordination to reduce waste and increase productivity.
4. Composed and maintained all process documentation and FDA standards.
5. Drove process improvements by applying lean manufacturing concepts and methods including value stream.
6. Developed an Introductory DOE training program and trained over 30 members of Engineering, Quality, and Production staff.
7. Led and Trained Production Manufacturing Engineers and Quality Engineers on actual DOE projects.

Experience

5-7 Years

Level

Executive

Education

BS

Description :

1. Process engineer for injection molding manufacturing lines.Process development, and production planning and tracking to meet customer delivery schedules.
2. Coordinate new part manufacturing from concept development to final production, including tooling acquisition and prove out.
3. Troubleshoot daily production issues, equipment malfunctions, and process control errors.
4. Direct efforts and build rapport with union personnel, strengthening the relationship between management.
5. Conceive and implement process changes to decrease cycle times and reduce costs.
6. Increased production throughput of track seals by implementing process changes that allowed a decrease in cycle time.
7. Managed inventory levels to ensure target volumes were achieved, while efficiently utilizing available manpower and maintaining timely delivery schedules.

Experience

7-10 Years

Level

Management

Education

BS

Description :

1. Designed automated test equipment and control systems for testing of power devices such as AC-DC voltage converters.
2. Developed a real-time data tracking system to monitor and log all levels of unit production information.
3. Developed database using LabVIEW to log and track unit history for maintenance and warranty use.
4. Developed the manufacturing test philosophy and test guidelines for automotive electronic products and wireless products.
5. Developed assembly and test procedures to effectively increase production.
6. Developed test cases and test philosophy for new and existing products to improve product quality yield.
7. Performed product evaluation and design validation to meet all UL and FCC standards.

Experience

5-7 Years

Level

Executive

Education

Electrical