Wiring Harness Design Engineer Resume Samples

Description :

1. Designed of Power train for the Robot Controller Box and the wiring harness to the Robotic Arm.
2. Performed hand calculations and arrived at a suitable selection of wire gauges.
3. Performed power calculations and heat loss calculations in the selected wires.
4. Identified the suitable connectors and the associated crimping tools.
5. Established cable assembly procedure and carried out the cable crimping using crimping tools.
6. Actively participated in discussions with cross-functional team members to execute the assigned task within the time limitations.
7. Collaborated with suppliers to ensure the delivery of high-quality harnesses manufactured according to design.
8. Collaborated with cross-functional teams to gather requirements and translate them into detailed wiring harness designs, optimizing for manufacturability and cost-effectiveness.

Experience

5-7 Years

Level

Consultant

Education

B.S. in EE

Description :

1. Designed and optimized wiring harnesses for medium and heavy duty trucks.
2. Initiated, led and drove the design and development of wiring harnesses under the teams responsibility.
3. Performed investigations and verification of harnesses to reach reliability, cost and performance in the electrical system.
4. Created and maintained design records with defined electrical drafting standards, design calculations and assumptions.
5. Able to design vehicle electrical systems and components for heavy trucks, Chassis systems, and Agriculture equipments is preferable.
6. Analyzed and created Electrical designs in 3D models using Schematic drawings.
7. Designed considerations for type of protections required while routing wire harnesses.
8. Performed rigorous testing and validation of wiring harness prototypes, ensuring they met all electrical and mechanical specifications before full-scale production.

Experience

7-10 Years

Level

Senior

Education

MSME

Description :

1. Support program planning from a cost, technical, and schedule perspective, conceptual design, trade studies, drawing generation and documentation release, and testing requirements. 
2. Able to define branching, bend radius, and color requirements per industry standards.
3. Coordinated with design engineers for common parts, common processes (shielding terminations, wire grouping, taping), and DFx for harnesses assemblies. 
4. Transcribed engineering intent into manufacturing processes to ensure hardware was built as the designer expected it to be. 
5. Converted models into flat layouts for highly flexible assemblies to ensure harnesses are built to proper lengths and breakouts occur at the correct locations.
6. Designed 3D mock-ups from engineering drawings and models to represent spacecraft configurations to ensure as-built harnesses fit up and attach to actual spacecraft without the need for rework or redressing of connectors and routing. 
7. Designed the mock-up out of 8020 material, plywood dimensional lumber, and 3D printed materials. 
8. Developed and maintained detailed documentation for wiring harness designs, including specifications, assembly instructions, and testing protocols to support manufacturing processes.

Experience

0-2 Years

Level

Entry Level

Education

B.S. in CE

Description :

1. Assisted in the build of mock-ups and verifies they are dimensionally correct prior to the start of harness builds.
2. Designed test harnesses utilized in continuity, isolation, and high-potential testing of deliverable flight and ground harnesses.
3. Performed estimates from engineering concepts, and preliminary designs and released engineering drawings for proposals efforts utilizing the harnesses estimating tool. 
4. Updated the estimating tool based on actual costs incurred during hardware builds to ensure accurate future estimates for proposed work.
5. Created models for 3D printing for holding fixtures, shop aids, shipping fixtures, mock-ups and form boards. 
6. Printed modeled parts and verified they performed the desired function.
7. Maintained Aerospace Industry related and applicable documents.

Experience

0-2 Years

Level

Fresher

Education

B.S. in AE

Description :

1. Designed and developed wire harnesses and interconnects for various low-voltage systems. 
2. Designed wire harnesses and interconnects for cleaning machines, circuit boards, and controllers.
3. Designed or maintained wiring diagrams and assist with production to implement correct routing.
4. Created parts in the Creo component library for new components
5. Updated and maintained Creo cabling and schematics for continuation support
6. Elicited project requirements, define technical requirements, and drive harness design
7. Able to support multiple new and continuation projects and understand priorities to meet project deadlines.

Experience

7-10 Years

Level

Consultant

Education

M.S. in ME

Description :

1. Estimated required effort; develop schedules, and work plans and set priorities for the electrical harness design.
2. Worked with suppliers and vendors to ensure harness design was interpreted and done correctly.
3. Participated in the development of test requirements and test plans with responsibility for the electrical harness systems and carried out functional, operational, and reliability testing.
4. Delegated and oversaw work related to wire harness design, development, and manufacturing feasibility.
5. Developed products by studying applicable standards.
6. Produced design and production documentation including schematics, boarding drawings, splice, and termination sheets.
7. Prepared reports on wire harness and electrical systems, products, components, and applications by designing and conducting research programs, and applying knowledge of electricity and materials.

Experience

10+ Years

Level

Management

Education

BSAE

Description :

1. Maintained project reports and customer interaction when required.
2. Enhanced staff accomplishments and competence by planning the delivery of solutions, answering technical and procedural questions for less experienced team members, and teaching improved processes.
3. Ensured legal compliance with state, federal, and OSHA requirements.
4. Developed effective routing paths of 3D Models with the help of retainers, channels, and grommets.
5. Designed brackets, trays, enclosures, grommets, and other components to support wiring harness design and electrical modules packagingMaintained compliance with all company policies and procedures.
6. Responsible for detectingdetermining of suitable wiring materials, shielding, and protections based on surrounding partsgeometry.
7. Created 3D Designs for low VoltageHigh Voltage Wiring Harnesses considering EMC requirements.

Experience

7-10 Years

Level

Senior

Education

M.Eng. in SE

Description :

1. Interfaced clearance with system teams, and part design knowledge.
2. Created detailed designs including 2D drawings and 3D models with accurate routing and placement of components.
3. Collaborated with cross-functional teams to ensure the design meets customer requirements and industry standards.
4. Created 2D Drawings for Low VoltageHigh Voltage Wiring Harness.
5. Assisted manufacturingassembly during prototype pilot production.
6. Provided troubleshooting support to solve electrical design problems.
7. Coordinated or helped to release parts in the system Prepare IFD.

Experience

5-7 Years

Level

Executive

Education

BSEE

Description :

1. Prepared 2D drawing to document the flattened harness for manufacturing.
2. Ensured designs drawings meet applicable automotive and internal standards.
3. Created 3D routing and prepared 2D wiring harness drawings in CREO to meet project timelines, quality, and cost targets.
4. Responsible for advising and checking product development and production on materials and process engineeringtools and assembly-related issues rewiring harnesses for headlamps and lamps.
5. Responsible for observing, analyzing, and assessing technology development.
6. Responsible for working out constructions using CAD software and assessing the 3D wire routing of the wire harnesses using the DMU navigator, as well as preparing the system 2D function wiring diagrams and BOMs.
7. Responsible for clarifying and defining requirements with internal customers in the form of set project descriptions.
8. Conducted thorough analysis of electrical systems to identify potential issues in wiring harness designs, implementing solutions to enhance reliability and performance.

Experience

7-10 Years

Level

Senior

Education

B.S. in AE

Description :

1. Responsible for analyzing the development and manufacturing expenditure.
2. Responsible for ensuring that defined technical standards are met within the context of the development.
3. Responsible for integrating internal and (where necessary) external services with due consideration of economic, quality-related, and scheduling aspects in consultation with superior.
4. Responsible for deriving suitable modifications and corrective actions in collaboration with internal and external departments involved.
5. Responsible for updating and maintaining materials in PDM, and developing a materials database.
6. Responsible for selecting, defining, and specifying the components for the simulation and calculation with the departments involved.
7. Responsible for planning, implementing, and evaluating using simulations, to prove design feasibility, testing and realizing component concepts, and shortening development processes.

Experience

10+ Years

Level

Management

Education

A.S. in ET